Acrylic and Lexan, a branded name for polycarbonate sheeting, are both durable and flexible materials, often compared to one another because both are transparent and both stand as two of the most frequently utilized types of see-through plastics.Acrylic and polycarbonate both weigh half as much as glass and yet both plastics are much more shatter resistant. Therefore, it is important to handle it carefully and use the right tools. Easy online ordering for the ones who get it done along with 24/7 customer service, free technical support & more. Dremel recommends that you start at a 45-degree angle when cutting into a piece of material. Lexan is a type of polycarbonate resin. You should only work in a well ventilated area and avoid breathing in the fumes that are coming out of the saw blade. You can also easily cut it to shape with the right tools, the proper precautions, and correct measurements. Make sure you use a straightedge to effectively guide your knife. One of our popular products is LEXAN Polycarbonate, a thermoplastic polymer that is currently produced by SABIC. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. Remember—do not cut deep because you only need to create a simple cut line, nothing more. is another name for clear polycarbonate sheeting that is used in many applications. Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. You don’t ever want to cut Lexan with the saw at lower speeds. While this could be an article all by itself, here are a few quick tips to help you out. Warmer paints evaporate faster once they land on the surface. Follow all of the steps on cutting Lexan for different tools and I am sure that you would be able to have very clean and smooth cuts from Lexan. Complete all of the cutting before turning the jig saw off. Peel off the plastic on each side and remove the masking tape. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. You don’t ever want to cut Lexan with the saw at lower speeds. If you will be cutting the plexiglass freehand, do not use any cutting guides. Lexan is also known as Polycarbonate. Ensure that the off-cut falls freely. This tool is also suitable for cutting other unique and original pattern. Dremel recommends that you start at a 45-degree angle when cutting into a piece of material. As a polymer company, we are at the center of many products. Apply a fine layer of paint to seal your masking tape. Take your plastic and lay it out on a table or saw station. - YouTube Place the cardboard pattern onto the windshield. Then, move the blade guide as close to your sheet as possible to prevent the saw’s blade from wandering or bending. The adage “measure twice, cut once” definitely holds true here. Steps To Take Before You Cut The Sheet Of Lexan With Different Tools: How To Cut Lexan Using A Pair Of Hand Spears: Follow If you notice a thin layer of protective layer on the sheet of Lexan, don’t remove it. If you want to cut curves in the Lexan, use a jig saw or band saw. If you bought a windshield that's too high, you don't need to send it back, you can cut it down to size. You can use C-clamps in case the sheet of Lexan is thicker to keep the sheet in place. saw with "Chunk Carbide" blade, it will work. If you learn how to cut it now, you will see that this will be really useful for your next projects in the future. Today, we will be featuring a step by step guide on how to cut Lexan. Learn how to cut plexiglass so the process becomes safer and cleaner. Switch the blade back around before you let anybody else use the skillsaw. Thin sheets can be scored and snapped with a utility knife or scoring tool. Start your circular saw and let it reach full speed. How to cut a polycarbonate Lexan sheet. 1. Here on, mark the cut line of the sheet by scoring the plastic with the help of a knife. What is Allium and How to Take Care of It? You can get a very clean edge on acrylic by lasercutting it. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters. The right tool will ensure that you can cut a piece of Lexan in a short time, resulting in clean and smooth cuts. You should always protect the Lexan with a cloth, clamp it in place, and use the right circular saw blade. Learn how to cut plexiglass by hand at A&C Plastics. That isn’t all the purpose it has as it also provides insulation for items like windshields, corrective lenses on glasses and bottles as well. This tool is able to reach for further areas without you having to cut through to it.​. Sand down the edges with medium-grade sandpaper for a smooth and even edge. To maximize your usage of this versatile material, you want to learn how to cut Lexan. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. Pattern: For curved cuts on a piece of Lexan, you can use a jigsaw. Step 3 Turn the tool on to 6 or 8 and begin the cut. While it is a common material, many people struggle to learn how to cut Lexan. Lexan can be cut with almost any saw, but problems arise if the wrong blade is used because of heat build-up and Lexan's low melting point. Today, we will be featuring a step by step guide on how to cut Lexan. One of the quickest and easiest ways to trim a body is scoring it with a hobby knife/razor blade. Also check if the sheet of Lexan can stay firmly and stably on the working station. Set the piece of Lexan on a flat table and mark the desired bend location with the black marker. However, it can scratch and dent quite easily. Use a blade with small teeth in order to achieve a smoother cut. LEXAN GLASS, RACE CAR / TRUCK , HOW TO CUT IT !!! Besides the body-post holes, nitro rigs usually receive a few more whacks of the knife than their electric siblings, so before you paint the body, mark where you’ll need cutouts for glow-plug access, exhaust clearance, engine cooling and fuel-lid access. Lexan is a common material used in many home or construction projects. Score the Lexan four to six times until the blade begins to get into the center. Cutting plexiglass requires patience. Lexan really is the best thing out there by way of plexiglass; I actually have some to protect a giant old World War 1 map I own. Either of one these should be fitted with a blade designed to cut metal, and its teeth should be spaced anywhere from 2 mm to 4 mm apart. It's brittle, and not supper strong, so it's easy to break off corners or small features. Install a metal-cutting blade into the saw, with at least 10 teeth per inch of blade. You should go for the blade with fine and even teeth. Thanks to the nature of the plastic, it is quite easy to cut Lexan with various types of tools. If you’re thinking to yourself “it sounds like I shouldn’t cut too fast, and I shouldn’t cut too slow”… well, thats exactly right. When I cut mine, I used a cutter made specially for thick plexiglass such as Lexan. Last but not least, it can be easily bought from many stores with a very affordable price. This tool will take much effort and time for you to cut through the sheet of Lexan. Plexiglas (acrylic) behaves like Purplev describes. A few ways to cut different thickness sheets. You should also place another stable and flat board underneath the piece of Lexan if you don’t want the tool such as the utility knife to cut through the working table and cause scratches on the surface. How to Cut Lexan? You don’t have to force or push down the saw at all. Here are instructions for your. Push the Lexan sheet through the table saw at a moderately quick rate. 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