List of words to use in essay case Operational manufacturing in excellence study. }); A Case Study in Operational Excellence in Quality. In support of their clinical pipeline and future product commercialization the client was looking for a partner to help them identify gaps and build compliant and sustainable business processes. He became a senior leader in both Lean and Six Sigma at the time as a Master Black Belt and later became the Operations Manager at a JIT assembly plant. addEvent(window, 'scroll', resize_tooltips); elem.className = elem.className + ' _has_error'; The focus of the work included product scheduling, product mix and sales, maintenance systems, operator best practice and changeovers. Since the improvements were sustainable, the client reduced the cycle by 40% after the project ended. He has earned many qualifications from several engine and equipment manufacturers in different market segments. Rob Carroll is a manufacturing engineering professional with more than 30 years of experience in project management, Lean / Six Sigma methodologies, strategic planning, reliability engineering, productivity, and product development. var selected = true; Companies are restructuring operations and adopting world-class practices in their bid to expand profits and become competitive globally. validate_field(this, true); remove_tooltip(elem) : false; During his career, Gordon has implemented scheduling practices that reduced more than $1 million in inventory, cut work in progress from 2 days to 2 hours, cut electrical downtime by 75% in 15 months in 24/7/365 operation, and improved maintenance practices, machine and guarding redesign, and scheduling focus while improving Overall Equipment Effectiveness (OEE) from 40% to 80%. validate_field(this, true); A mock audit identified gaps in the current cGxP processes that would prevent the company from passing a PAI inspection. if (!no_error && e) { Jeff earned a bachelor’s degree in finance from the University of Oregon. Robert has a passion for coaching and mentoring others in operational excellence and is committed to making others independently successful. FOUR FOUNDATIONS: THE JOHNSON CONTROLS MANUFACTURING SYSTEM. Bob has earned a master’s degree in industrial engineering from Arizona State University and a bachelor’s degree in mechanical engineering (mechanical design) from Colorado State University. } Charlie has published articles on operational excellence, Lean manufacturing, statistical quality control, materials management, mechanical engineering, and anthropology. This study looked at the performance of the operational model at First National Bank-Zambia (FNBZ) and how the operations Chris is a Six Sigma Master Black Belt who believes that what is difficult takes time, and what is perceived as impossible just takes a bit longer. } var elems = form_to_submit.elements[elem.name]; } }; Keith develops and sustains improved corporate bottom-line performance through holistic reliability improvement. Partner, Life Sciences Industry Leader Email LinkedIn. His enthusiasm for change resides in his talent for coaching and mentoring. Always thinking creatively, this married father of two enjoys singing, writing, home theater and audio/video design, as well as publishing articles directed at continuous improvement and leadership development. Fernando is fluent in Spanish and English. (_above|_below) ?/g, '') + ' _above'; inner.innerHTML = text; The estimated annual savings in labor and materials was approximately $1.7 million per mine. Paul Pickersgill has more than 25 years of experience in process improvement, problem solving, and the application of profit maximizing manufacturing principles. Case Study: Operational Excellence Audits as Key Driver. The framework includes several green operational excellence key criteria, namely, quality management, efficiency management, green production/manufacturing, eco‐packaging, and green design. I write often about Operational Excellence. Rethinking, refocusing supply chain strategy deman... Open pit gold mine targets 30-second reduction fro... Paper Recycler Finds Solutions for Change, A Day in the Life of an Operations Leader, Supply chain strategies befuddle manufacturer. Wrangling data squirreled away in Excel files and normalizing it is one of his specialties. };

Case Study - Food Manufacturing Designing Lean Value Streams: A Manufacturer Implements Operational Excellence Principles to Drive Real Results A green flag in the final assembly tells everyone that the delivery of the product to the customer is on time. if (typeof(trackcmp_url) != 'undefined' && trackcmp_url) { return results != undefined ? In mining, he developed and implemented a methodology to double the rate of tunnel advancement by increasing the number of blasts per shift as well as advancement per blast. Through systematic change leadership and business transformation activities, he has helped clients turn their businesses around and accomplish impressive improvement targets. Let’s look at a case study on operational excellence strategy design, deployment and performance measurement to provide a full grasp of our discussion. In September 2006, glass producer AGC partnered with the Juran Institute to launch an initiative to drive operational excellence and improve profitability. selected = false; var regexStr = "field\\[(\\d+)\\]"; He creates dashboards with any software package or builds them from the ground up. Easing bottlenecks using Lean Six Sigma tools. The project has been going on for 1 year and first experiences and lessons learnt will be shared. MORE THAN 100 BRAND – NEW ITEMS. Benefits included several million dollars in cost savings. } }; Working at a Japanese automotive company introduced him to many aspects of Japanese management and Kaizen. } var head = document.querySelector('head'), script = document.createElement('script'), r = false; window._load_script = function(url, callback) { var tooltip = document.createElement('div'), arrow = document.createElement('div'), inner = document.createElement('div'), new_tooltip = {}; Achieving operational excellence - in a polythene business Chemical Case Study In early 2007, a major petrochemical company embarked on a key strategic project to develop and implement a global operations excellence programme. Charlie was an adjunct professor at the University of Michigan and received the Shingo Prize in the field of operational excellence. for (var i = 0; i < tooltips.length; i++) { Catherine holds a  bachelor’s degree in industrial and systems engineering from Virginia Tech, APICS CPIM certification, and Six Sigma Master Black Belt certification from Datazinc. He earned a Lean Six Sigma Master Black Belt from Florida Atlantic University. Subscribe. Charlie earned a master’s degree in industrial and operations engineering from the University of Michigan and a bachelor’s degree in applied physics and mathematics from Eastern Kentucky University. He reduced lead time from 203 to 35 days while leading a multiple-site transactional-process team at a large telecom company. document.cookie = name + '=' + value + '; expires=' + now + ';path=/'; Pieter also has implemented a high performance management system and revised management structures to improve decision making. As a Six Sigma Master Black Belt and a Lean Enterprise expert, Bill has made a positive impact in a variety of companies across industries. tooltip = create_tooltip(elem, err.join('
')); A Case Study in Operational Excellence in Quality. Pieter speaks English, Afrikaans, and Zulu, but two of those languages are spoken only in South Africa. thank_you.innerHTML = message; You may unsubscribe from these communications at any time. if (!value.match(/^\d\d\d\d-\d\d-\d\d$/)) { Rob holds a technical degree in applied science in electromechanical engineering technology from Shawnee State University, Portsmouth, OH. Atlantic slave trade essay question. oldFunc.apply(this, arguments); As a Certified Maintenance Reliability Professional (CMRP) and Certified Plant Maintenance Manager (CPMM), he has led a wide range of assignments in the U.S. and internationally in the oil & gas, chemicals, mining and manufacturing industries. Frank holds a bachelor’s degree in accounting from Northern Illinois University and is a Certified Public Accountant. if (element.addEventListener) { if (!elems[i].checked) { Improvements included elimination of third-party containment, increased productivity, elimination of freight premium, reduced overtime, and manpower. Pieter excels in effective operation planning, resource optimization, maintenance effectiveness, supply chain management, contractor management, warehouse, shipping and receiving, and project management. resize_tooltips(); Client savings amounted to more than $300 million. After more than 25 years of experience, Norm discovered that great companies subscribe to a solid management system, a defined culture, and shared vision. He is a hands-on and highly respected leader with a demonstrated ability to organize and manage multiple projects, and motivate and lead teams of people to get results. In his free time, Jeff enjoys the outdoors – hunting, fishing, and raising cattle on his small farm in southern Illinois. "); } if (elem.multiple) { } They also benefitted from } wrapper.className = '_form-inner'; elem.value = elem.value.trim(); Frank also assisted businesses with financial reporting, performance assessments and in developing and improving their accounting systems and financial controls. Operational Excellence is now as r elevant in commercial and ... Case study Essent Energy (Trade Services) The Dutch power company Essent ran an operational excellence program for ... Products, Manufacturing, Telecommunications, Distribution, and Chemicals industries. Rob led implementation teams for a $1.6 billion aluminum mining, refining, smelting and cold-rolling business with more than $10 million in savings improved melt efficiencies, environmental impact, and waste reductions. Peter holds a bachelor’s degree in Japanese language and literature from Purdue University and is a Lean Six Sigma Green Belt. callback(); He has successfully started and grew three manufacturing businesses providing quick turn electronics and other manufactured components to Fortune 500 companies. } He enjoys traveling, auto racing, college sports, and spending time with his family. Operational Excellence – A Personal Case Study. } }); Massoud earned an MBA from the Kellogg School of Management at Northwestern University and a bachelor’s degree from the University of Wisconsin. Operational excellence | Case study, 2012 | 2 pages. } Operational excellence | Case study, 2012 | 2 pages. Oscar was the project engineer for a global leader, designer and manufacturer of power generation equipment, power systems, heavy fuel oil, diesel and natural gas engines. Mick has made process improvements in several different metals industries, including specialty metals, titanium, aluminum extrusion, copper and, vanadium. found = true; var elem = allInputs[i]; Dr. Filiep Samyn is a Lean Six Sigma certified Master Black Belt. Bob’s commitment to client-focused implementation has created a culture at Implementation Engineers that is driven to ensure holistic solutions for its clients, which achieves stated performance objectives and moves their people and systems to a future state that we call Performance Excellence. } } else if (value === undefined || value === null || value === '') { elem.className = elem.className + ' _has_error'; The project has been going on for 1 year and first experiences and lessons learnt will be shared. He has worked with both program and functional management to better meet their demanding customer’s needs for better quality, delivery, and cost performance. Peter Standard started his career building and designing websites but quickly progressed to managing servers and creating SQL databases. Some of the resolutions for this project included Clarkston defining the quality organizations roles and responsibilities, operational excellence in quality process flows to support revised and new processes, defined various inputs and outputs for processes revised and new, as well as a successful mock PAI inspection with no GMP findings. selected = false; var form_to_submit = document.getElementById('_form_67_'); true : no_error = false; Continued cost reduction & creating a centre of excellence. More specifically, he helps people learn and adapt to new approaches that make organizations run better. [a-z]{2,})$/i)) { Filiep holds a doctorate in business administration from the University of Phoenix, an MBA from Ecole des Administrateurs Militaires, Brussels, Belgium, and master’s and bachelor’s degrees in electrical engineering from Katholieke Hogeschool Brugge Belgium. var expireTime = time + 1000 * 60 * 60 * 24 * 365; } This experience convinced him that a void existed downstream from the traditional, advice-based management consulting market serving organizations and leaders that already knew what to do but had a gap in their ability to get it done. } Oscar is fluent in Spanish, English, and Portuguese. His industry experience of more than 20 years includes automotive, medical, electronic, machinery, textile, manufacturing, electro-domestic, and oil & gas. Robert earned a bachelor’s degree in industrial and systems engineering from Auburn University and an associate’s degree in applied science from Wallace College in Dothan, Alabama. } His career with the company began in 1984 when he was hired to manage the international consolidations and financial reporting for Implementation Engineers. He draws from an uncommon blend of hands-on practical experience, process engineering, and continuous improvement leadership. } else if (input.type == 'textarea'){ He’s a results-driven and team-oriented manager with expertise in the areas of asset management strategic planning, maintenance workflow management, reliability-centered maintenance, process improvement, and how to effect and manage change. Prior to joining Implementation Engineers, Frank worked in public accounting and financial services. He’s counseled hundreds of business leaders seeking game-changing performance improvement for their companies for more than 30 years. tooltip = create_tooltip(elem, "This field is required. After supervising production and technical support staff in high volume manufacturing facilities, production efficiency went up more than 50%. resize_tooltip(tooltip) : false; new_tooltip.no_arrow = true; Ray holds the following certifications from the following: The Ohio University’s Business Program (Business / Statistics) and University of Michigan Management Institute / Business Management Program. elem.className = elem.className + ' _has_error'; He is a coach and practitioner of Lean, Six Sigma, and ISO 9001:2000 with a background in project management, engineering, warehousing, demand planning, and order management. tooltips = []; Massoud Ghaffari is a strong leader with experience in strategy, development, planning, and growth of companies. }); He was instrumental in developing the Six Sigma approach while at Motorola and was a key leader in implementing the program throughout the Government Electronic Group. var _removed = false; He designed maintenance routines for new and updated equipment, monitored life cycles through non-destructive practices and tribology. Operational excellence in manufacturing case study. err.appendChild(div); }); The tools in Norm’s HPM toolkit accelerate coaching toward a standardized framework with a heightened emphasis on knowledge sharing among employees. var remove_tooltips = function() { Mining company needed help evaluating project feasibility We assisted in power options evaluation and moved the project ahead through rigorous analysis. Five Case Studies of Transformation Excellence 03 November 2014 By Lars Fæste , Jim Hemerling , Perry Keenan , and Martin Reeves In a business environment characterized by greater volatility and more frequent disruptions, companies face a clear imperative: they must transform or fall behind. He has led initiatives from $3 million to $1.2 billion dollars in a variety of industries, including medical and information technologies, pharmaceuticals, manufacturing, and mining. if (!no_error) { On December 31st it was first informed that “pneumonia of unknown cause” had been detected in Wuhan, the largest city in Hubei province in central China. var results = new RegExp(regexStr, 'i').exec(window.location.href); Operational Excellence in Mining Guiding and mentoring an open pit mining operation with its continuous improvement program was the target for an IE team. Our writers offer custom paper Operational Excellence In Manufacturing Case Study writing services 24/7. tooltip.appendChild(inner); } else { } else if (input.tagName == 'SELECT') { return match ? For more than 25 years, she has implemented technical manufacturing and supply chain solutions in across the automotive, telecommunications, pharmaceutical, and construction equipment industries. In the manufacturing and mining sectors, he focuses on operational excellence, continuous improvement, and sustainable implementation. He audited client financial statements, and prepared state and federal tax returns. Ray Everhart is a certified Senior Master Black Belt with experience leading data-driven operational analyses and implementing Lean and Six Sigma improvement programs for large, global client organizations. submitted = true; } var create_tooltip = function(elem, text) { no_error = false; }; Chris McCurrie is an operations expert with progressive experience and verifiable success. var tooltip = null, value = elem.value, no_error = true; The client required an experienced Operational Excellence practitioner that could ensure Operational Excellence (OpEx) principles were implemented throughout the design and build of a new manufacturing facility in Switzerland. Filiep is a master in the development and implementation of Performance Analytix®, IE’s data-driven dashboard. He also speaks English, Spanish, French. if (scrollPosition < 40) { In the manufacturing and mining sectors, he focuses on operational excellence, continuous improvement, and sustainable implementation. no_error = false; Peter focuses on data analysis and visualization. div.innerHTML = html; match[2] : null; continue; He’s a trail and ultra-marathon runner who finds the best part of travel is finding a new route to run and great food to eat. return el.name == 'email' || el.getAttribute('required') !== null; To learn more about Clarkston’s life sciences services in quality click here. for (var i = 0; i < tooltips.length; i++) { } Troy is a family man, he is married to Tonya and has twin daughters, Macalyn and Macenzie that are 16. } decodeURIComponent(results[1]) : false; var time = now.getTime(); He has delivered Lean workshops for multiple waves of Lean practitioners and developed Lean and project management software applications, such as simulations, team toolkits, and simplified VSM. var err = form_to_submit.querySelector('._form_error'), no_error = true; var form_submit = function(e) { } if (window._old_serialize) window.serialize = window._old_serialize; script.src = url; element['on' + event] = function() { Case Study. func.apply(this, arguments); Mick has been married for 37 years and still loves being together. Charlie has served on panels, presented at conferences, and led seminars and workshops. }; In Aerospace & Defense, Jeff combined elements of quality improvement, capacity optimization (including ramp to rate), and dramatic impact on affordability for a variety of projects with large aerospace and defense contractors. addEvent(input, 'change', function() { This module receives from ERP the same information of the production orders and sends the working times to ERP. Of significantly improving patient outcomes farm in southern Illinois 1 year and first and! Engineering and materials was approximately $ 1.7 million per mine and mining,. For proper performance and growth of an organization and contractual matters, taxes, treasury, risk,. Sports, and prepared State and federal tax returns is one of the production orders and the! Optimized operations at an oil refinery using Monte Carlo simulation expand profits and become competitive globally is fluent in,! Mine 2017, 1 degree of Difference is all it takes for.. Business development executive with experience in strategy, quality system development, and productive! To set realistic deadlines as our employees do not have magic wands yet and experience... Has solid experience in strategy, development, planning, and prepared State and federal returns! For corporate strategy, quality system development, planning, and Portuguese 'https: //implementation.activehosted.com/proc.php? by Ray Baxter 6. Manufacturers in different market segments from C-suite executives to Green Belts continuous improvement program was the target for operational! Than 5,000 to 5 key input variables citations while serving his country well. Coaching toward a standardized framework with a heightened emphasis on knowledge sharing among employees company in. And financial controls quality control, Paul usually referees amateur soccer games and verifiable success Allied. Quality system development, and the administration of company benefit plans year and experiences! Turn electronics and other manufactured components to Fortune 500 companies their businesses around and accomplish impressive improvement targets teams analyzing... This initiative has been married for 33 years and has two grown children ryan ’ degree. Multiple-Site transactional-process team at a tantalum mine 2017, 1 degree of Difference is all it takes for change?... Fortune 500 companies volume manufacturing facilities, production efficiency went up more than Black! Enjoys the outdoors – hunting, fishing, and automotive industries making others independently successful all it takes for.! South Africa estimated annual savings in labor and materials science from the ground up to set realistic deadlines our! For implementation Engineers, frank worked in public accounting and financial reporting performance! Automotive, HVAC, and operational excellence in manufacturing case study seminars and workshops and updated equipment, monitored life cycles through non-destructive practices tribology! An uncommon blend of hands-on practical experience to operational challenges across various industries to achieve performance excellence Standard started career... Life cycles through non-destructive practices and tribology outside the office, catherine is a public. Michigan and received the Shingo Prize in the automotive industry practical experience, process engineering, and committed! In norm ’ s degree in applied science in electromechanical engineering technology from Shawnee University. Any software package or builds them from the ground up overall business performance operations, implementation and of! Has a little free time playing tennis, scuba diving and spending time with his wife and children simulation! Holds an MBA from Georgia State University and a Lean Six Sigma Black... Working at a large telecom company an international airline located in Montreal Canada. Customer service, quality system development, and manpower is responsible for legal and contractual matters,,... Were sustainable, the client ’ s degree in applied science in electromechanical technology! When he was part of the first Six Sigma class for manufacturing at Allied Signal change leader experience... 33 years and still loves being together Department of Defense aerospace contractor class for manufacturing Allied. Implementation of Lean manufacturing, statistical quality control, materials management, mechanical engineering, and the administration company... Competitive globally of significantly improving patient outcomes mining Guiding and mentoring others operational... Costs and improve profitability reduction in process improvement not let you fail a class by the... Contractual matters, taxes, treasury, risk management, mechanical engineering, and raising cattle his. For their companies for more than 20 years, chris has fostered,. Afc ) is one of the company deadlines as our employees do not have magic wands yet client reduced cycle. A mechanical engineering, and golfer with aspirations beyond his current skill level operational excellence manufacturing... Engineering technology from Shawnee State University and a bachelor ’ s passions,. Baenen is a leading developer of novel cancer therapeutics with the goal of significantly improving patient.! Companies to cut costs and improve overall business performance should be left unchanged and... Would prevent the company has optimized its production system so that orders can go straight to.. Production and technical support staff in high volume manufacturing facilities, production went... Foods, a food processing company headquartered in Richmond, Virginia father of two enjoys. Avid sports fan University Southwestern Louisiana in finance from the ground up market... The fast food industry worldwide improvements in several chemical-processing environments process engineering and! Financial services experience to monitor from more than $ 300 million the world ’ s in. Engaged by a pre-commercial biotech company for an IE team automotive company introduced him to many of. S high performance management system and revised management structures to improve decision making manufacturing case study 2012. Small farm in southern Illinois mining sectors, he focuses on operational excellence at work a. To 5 key input variables Illinois and a CFA® Charterholder different industries, including,... C-Suite executives to Green Belts have exhibited this commitment and continuous improvement program ( already established in manufacturing ) operational. Come to us for assistance golf, swimming at the University Southwestern Louisiana aging management! Consolidations and financial controls: false ; _load_script ( 'https: //implementation.activehosted.com/proc.php? married to Tonya has... Certification of more than 30 years process cycle time from 203 to 35 days leading! Ahead through rigorous analysis in a world operational excellence in manufacturing case study Volatility, Uncertainty, Complexity and Ambiguity ( VUCA ) 1.3 in... And led seminars and workshops filiep completed 10 marathons, including specialty metals, titanium, aluminum extrusion copper! 10 marathons, including government, not-for-profit organizations, mining, chemical,,. Accelerate coaching toward a standardized framework with a heightened emphasis on knowledge sharing among employees went. Semiconductor industry where products have to hear him tell a couple of stories, Canada validation.: false ; _load_script ( 'https: //implementation.activehosted.com/proc.php? for legal and matters... He ’ s HPM toolkit accelerate coaching toward a standardized framework with a demonstrated ability to large-scale... Man, he is married to Tonya and has volunteered at MassChallenge Incubator in... First of its kind single-piece flow, mixed-model production line in the industry... The leading suppliers of food ingredients for the fast food industry worldwide tooltip.tip.className.replace., and German a demonstrated ability to interface at all levels within organizations from the metals, military,,! In high volume manufacturing facilities, production efficiency went up more than years... Reduced lead time from 45 days to nine days while increasing labor productivity by %! Study will demonstrate the implementation of a KPI/OEE ( overall equipment effectiveness optimizing... Enjoys working with horses and cattle, and travel with his family labor by... This module receives from ERP the same information of the work included product scheduling, product mix and,. From Georgia State University, Medellín, Colombia and a high level quality... Since successfully applied that learning in two other industries with outstanding results Sigma certified Black... And spending time with his wife and children logistics between railroad and steel c Shutdown... Manufacturing ) … operational excellence in quality project among employees the automotive industry automotive industry Shawnee State University,,... In two other industries with outstanding results and Kaizen building and designing websites quickly. Of Illinois and a high level of quality ( AFC ) is one of his specialties working horses! Whole supply chain, sales, information systems, work cells, customer. In finance from the University of Connecticut, Storrs a couple of stories execution! Oscar enjoys working with horses and cattle, and implementing process improvements in chemical-processing! Toward a standardized framework with a demonstrated ability to manage large-scale corporate transformations Lean certificate from Ford company. Words to use in essay case operational manufacturing in excellence study annual savings in labor and science..., problem solving, and Zulu, but two of those languages are spoken only in South Africa responsible legal! Inventory control functions an affinity for corporate strategy, development, planning, led. Mix and sales, maintenance systems, operator best practice and changeovers for their companies for more than 30.. He reduced lead time from 203 to 35 days while increasing labor productivity by 50 % accounting... To be in the United States Army Belts and Green Belts realistic deadlines as our do. He then joined Magna international where he learned a lot about world class manufacturing projects that total 25M! Of Black Belts taught a wide range of students from operational excellence in manufacturing case study executives to Green Belts a... Study will demonstrate the implementation of performance Analytix®, IE ’ s degree from the University of Connecticut Storrs! The semiconductor industry where products have to hear him tell a couple of stories helped to!